Romer Arm Laser Scanning
As part of our quality control procedures, Bremer Manufacturing utilizes laser scanning to check the profile of cast surfaces of our parts with a Romer Absolute 8330 7-Axis system featuring laser scanning capabilities. Geomagic Inspect software has been used for the analysis, and we are now integrating Polyworks software. The Romer laser scanning system generates a complete, accurate 3D image of the casting and allows this data to be overlaid onto a step file of the 3D CAD part model, to provide a graphical output of surface deviations. When sampling new patterns, a part from each tooling cavity is scanned. Scans can also be used to verify pattern dimensions and wear over time.
APQP
Bremer adheres to the APQP process for the planning and development of new parts as per Automotive Industry Action Group (AIAG) guidelines. As part of APQP, Production Part Approval Process (PPAP) documentation Bremer’s Engineering, Quality and Production personnel work closely to ensure a smooth transition from pattern build, through sampling and approval, into full production. Some key components of Bremer’s APQP process include generating Control Plans and Process Failure Mode and Effects Analysis (PFMEA) for new products. Constant monitoring of samples from start to finish helps ensure we provide the right part to the customer.
Production Part Approval Process (PPAP)
Bremer provides PPAP documentation to customers on new product and changes to products / processes. Actual documents provided are as per the customers requirements and typically include the following:
- Ballooned Print
- Flow Chart
- PFMEA
- Control Plan
- Initial Sample Inspection Report
- Capability Studies
- Material Test / Performance Results
- Appearance Approval Report
- Part Submission Warrant
- Other documents as requested